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Ebony fretboard repair

OK, here's the problem. I have a 5 string fretless Carvin that is about 15 years old. When I first got it I couldn't find flat wounds in a 5 string set, so I used roundwounds. Now, there are grooves under each string from the windings. That isn't really a problem, though. My main problem is that there are actually shallow "holes" worn into the common positions (2, 3, 5, 7 etc.) that are giving me some "fret buzz type" issues. When I play at one of these positions, the string goes down into the hole and then vibrates on the hump. If I slide up a string I can actually hear where each of these is.

So, here's my question. Would it be better to try to fill in the "holes" or sand off the humps? Or, just leave it alone and keep the "growling" fretless-buzz that I'm getting in those positions. I had thought of going the Jaco route and try some type of epoxy or polyeurathane and hope it would level things up a bit. However, sanding might be significantly quicker. Any thoughts out there.

Thanks in advance folks.

D.A. Dick
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Re: Ebony fretboard repair

2/11/2009 4:05 PM

Brian Sharpe (20950) wrote:

I haven't actually experienced this but I would probably sand the fingerboard to get rid of the humps then epoxy it which would fill in the depressions and give you a very durable surface. Failing that (and a far more radical repair) Stew Mac sells fingerboard blanks - an ebony one is under $50 but replacing it may be a big job.

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Re: Ebony fretboard repair

2/11/2009 6:22 PM

David Muise (15739) wrote:

Jens Zastrow in here is worth searching out; he's lots of good experience epoxying fingerboards. His AB page has some great examples.

If you like the sound of ebony, I'd sand. But Jens has more experience.

If sanding, get a long radiused sanding block (Stewart MacDonald or Luthiers Mercantile). Getting a short one also might prove handy. Carvin should be able to let you know the radius of the fingerboard.



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Re: Ebony fretboard repair

2/11/2009 9:24 PM

David Dick (62) wrote:

OK. Sounds like a good plan. I had thought of going the epoxy route. Anyone got a good comparison of ebony vs. epoxy sound with flatwounds?

Dave



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Re: Ebony fretboard repair

2/11/2009 9:56 PM

David Dick (62) wrote:

I also sent a message to Jens Zastrow about the differences in epoxy vs. ebony. I like the sound of the ebony, but I might like epoxy better. It would definitely last longer!

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Re: Ebony fretboard repair

2/11/2009 6:31 PM

Dave Magaro (20517) wrote:

I had a similar problem only mine is a fretted bass. But, I just wore the fretts out. The guy who refretted it sanded it down. It turned out nice you can't tell.

Dave

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Re: Ebony fretboard repair

2/13/2009 6:24 PM

Craig Ditchfield (8256) wrote:

I would suggest that you need to resand the fretboard flat first, then as previously suggested if yopu want to epoxy, take Jens advice, he is the master of Epoxy finishes.

I only use wipe on poly on my fretboards, they will wear a little bit (I use halfrounds on my fretlesses) but I will just sand them and refinish them again. I have been using my first built fretlesses for about 3 years and it is still ok.

Gumby

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Re: Ebony fretboard repair

2/14/2009 11:41 AM

David Dick (62) wrote:

Thanks for all the responses. To be honest, my biggest fear with sanding is how much material am I going to be taking off. How many times can a fingerboard be sanded before it has to be replaced? Also, should the nut be removed for sanding? I figured yes and was cool with removing it until I realized that it's in a groove between the fingerboard and the headstock overlay. Now, I've got to look up info on removing one from a groove if it's necessary (which I believe it is). Any advice there?



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Re: Ebony fretboard repair

2/14/2009 4:34 PM

David Muise (15739) wrote:

I'll take correction on this, especially from anyone who's actually done it.

I'd definitely remove the nut. I don't see how an even sanding job would be possible with it in place. I believe the standard is to 'lightly' glue a nut in place, so a gentle rap on the side should do it. Rap on the low side (high side being what gets grooved into for the strings). How hard? I'd go as hard as I felt comfortable with, & take it to a good luthier if this amount didn't work.

Perhaps add a temporary filler in its' spot? I don't see a need to worry about fingerboard on the tuner side of the nut.

How many sandings can you get? Measure the groove depth (let's say 1mm). Measure the ebony thickness (let's say 5 mm). In that case I'd guess at 3 to 4 sandings (I'm REALLY winging it here) if your neck was bolt-on or you didn't mind average action.

Myself, I wouldn't worry about how many sandings you can get out of a fingerboard (especially if I considered epoxy). Fretboards are a consumable, especially with roundwounds. It's a "cost of doing business", as much a part of bass as heavy gear is. If sanding session #3 goes through the ebony, colour the spot with a black sharpie then epoxy the fingerboard.

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Re: Ebony fretboard repair

2/14/2009 4:37 PM

David Muise (15739) wrote:

Sand it flat, epoxy, then sand in radius? Wouldn't it be easier to keep the radius, especially with a 'wipe-on' method?

Caught a neat tip. Want a 12" radius sanding block? Find something metal & round that has a 24" diameter & glue sandpaper to it.

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Re: Ebony fretboard repair

2/14/2009 6:54 PM

Craig Ditchfield (8256) wrote:

Sorry David, sand flat as in using a radiused block along the length. Um!! should read "sand level" ?? maybe. So the low spots are removed. Then epoxy of poly.

Gumby

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Re: Ebony fretboard repair

2/14/2009 7:42 PM

David Muise (15739) wrote:

No sweat.

Hey, any word on sonic differences between ebony & epoxy?

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Re: Ebony fretboard repair

2/15/2009 12:48 AM

Craig Ditchfield (8256) wrote:

?? Not to my knowledge, Jens might be more appropriate to answer that.

My feeling is possibly not enough to be able to tell by ear. I have had a few thoughts, I am sure someone could expand on them;

- A more dense wood IMO should make a better material for a fretboard??

- An epoxy covering would not increase the density of the wood, but perhaps enhance the properties of it (i.e. hardness.

- does it then follow that you could use a less dense wood with an epoxy coating in place of a ebony rosewood etc???

I cannot give a critique on wear ability yet but my latest fretless has a Maple fretboard and I think it sounds a bit better than my Ebony one??? But it could be due to pickups etc.

Thoughts anyone!!!

Gumby

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Re: Ebony fretboard repair

2/15/2009 7:45 AM

David Muise (15739) wrote:

I'd think there'd be 2 parts to the sound:
* resonant qualities of the wood, with denser being brighter
* sonic qualities of the 'grinding', with softer giving more mwah.

I'd think epoxying would tend to affect both.

It'd be hard to isolate the qualities; so many other factors at play.